Energy Source

Various energy sources can be utilized, including:

  • Exhaust gases from combustion furnaces
  • CHP plants
  • Micro gas turbines
  • Gas burners
  • Pyrolysis

This approach ensures that waste heat is effectively used rather than being lost to the environment.

Jumbo dryer STR12 with push-floor-container

Our Process

Sewage sludge, dewatered to about 25% dry matter using a screw press or filter press, is transported to a 1412 ft³ push floor container by loader, conveyor, or screw.

The push floor doses the sludge into a trough screw, where it is mixed with recycled dry sludge to reach 45% dry matter and then enters the first drying chamber.

Here, it is subjected to high-speed rotating blades and mixed with 570°F hot exhaust gases, achieving rapid turbo-drying with an evaporation rate of 700 Wh/L or 1100 Btu/lb of water.

The biochar, rich in carbon, is discharged, cooled, and collected, offering a significant carbon sink potential important for climate crisis management. This biochar can potentially be certified as a nutrient-rich product.

Pelletizer ZRP250

Pelletizing

The dried sludge is then pelletized into dust-free, transportable pellets (approx. 0,52″) suitable for:

  • phosphorus recovery
  • gasification
  • combustion
  • use as fertilizer

 

Pyrolysis reactor T:CRACKER®

Pyrolysis

Pyrolysis is an endothermic process requiring heat. The pyrolysis steam generated is burned in the T:CRACKER®, with part of the heat used for the process and the rest heating the dryer, reducing the need for primary energy like natural gas. crisis management.

The biochar, rich in carbon, is discharged, cooled, and collected, offering a significant carbon sink potential important for climate crisis management. This biochar can potentially be certified as a nutrient-rich product.

Overview of Process and Function Description